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Palm Sander

Orbital Sander vs. Palm Sander

January 4, 2021 By Think Woodwork Leave a Comment

orbital sander vs palm sander

Are you in need of a sander, but aren’t sure which one to buy? Try checking out either an orbital or a palm sander. Both their compactness and easy maneuverability have made them popular options in the world of woodworking. 

In this article, we’ll be featuring one model of each kind to highlight their distinct differences, as well as similarities. Those consumers who find themselves confused and in the middle of a shopping spree will want to check out the insight we have to share.

Orbital Sander vs Palm Sander Comparison Table

FEATURES

Bosch OS50VC Electric

Orbital Sander

Bosch OS50VC Electric Orbital Sander

Bosch ROS20VSC Variable-Speed

Palm Sander

Bosch ROS20VSC Palm Sander

Motor Strength

Equipped with a 3.4-AMP motor and variable-speed dial that produces speeds of 8,000 up to 11,000-OPM

Powered by an efficient 2.4-AMP motor with enough muscle to do simple tasks; users can likewise select a speed setting they are most comfortable with

Sanding Sheets

A SheetLoc Supreme Paper Clamping System allows for easy installation and removal of the sanding sheets

Bosch’s signature Hook-and-Loop disc attachment system links the sand paper likeVelcro so it won’t easily come off

Ergonomics

Produces the least amount of vibrations in its class, keeping you from making any unnecessary errors while working

The soft-grip handle induces minimal pressure on your arms, allowing you to work longer hours with minimal breaks in between

Dust Collection

Comes with a see-through dust collection canister so you’ll know exactly when to empty this container

Its dust-collection system can eliminate particles as small as 0.5-microns in diameter, leaving your work place clean and disinfected

Practicality

Ergonomically designed to effectively sand flat or otherwise vertical surfaces

This hand-tool comes with a soft carrying case for easy mobilization from one jobsite to another

Price

$$$

$

Breaking It Down

To the untrained eye, both an orbital and a palm sander may seem identical – except for the price, of course. But a closer look will show how different these tools really are. In this section, we’ll be comparing both the Bosch OS50VC Electric Orbital Sander and the Bosch ROS20VSC Variable-Speed Palm Sander according to characteristics that consumers tend to find most useful. In the end, we hope to give you a better idea of which one best fits your needs.

1. Ergonomics

Sanding is certainly not an easy job. The task of moving this tool over and over across a plane can sometimes cause severe pain and discomfort to certain parts of your body. Therefore, how a particular sander is constructed can greatly affect the overall work experience it offers.

Bosch OS50VC Electric Orbital Sander
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Bosch OS50VC Electric Orbital Sander

This model is one of the most versatile options around. The Bosch OS50VC Electric Orbital Sander is constructed with a wider base of approximately 9-inches to help you cover more space. The broader stand also offers better balance, resulting in more leveled sanding, especially on vertical spaces.


Furthermore, the Bosch OS50VC boasts of arguably the lowest vibration of any electrical orbital sander. Its lack of uncontrolled movements allows users to focus better and reduce errors drastically. In effect, this tool – through its build – can help improve overall convenience when working.

Bosch ROS20VSC Palm Sander
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Bosch ROS20VSC Variable-Speed Palm Sander

Small and portable aren’t the only descriptions used for this diminutive power tool. The Bosch ROS20VSC, weighing in at just slightly below 4-lbs, is one of the lightest alternatives around. As such, it stimulates very little stress on one’s body when being used.


The Bosch ROS20VSC Variable-Speed Palm Sander is furnished with soft-grip handle, too, to enhance maneuverability greatly. Woodworkers who are constantly on the move or often work with tight spaces should find its practical design very advantageous.

Winner: Bosch OS50VC Electric Orbital Sander


2. Sanding Sheets

Have you ever experienced the sanding sheet suddenly detaches from the instrument while you are working? The system with which these accessories are attached can certainly help you distinguish a good model from a bad one.

Bosch OS50VC Electric Orbital Sander
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Bosch OS50VC Electric Orbital Sander 

The Bosch OS50VC Electric Orbital Sander utilizes a patented SheetLoc Supreme Paper Clamping System, keeping the sanding pads secure, even on more intense work sessions. These sheets can be easily peeled off or attached to the tool’s base so replacing them won’t be such a hassle.

Bosch ROS20VSC Palm Sander
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Bosch ROS20VSC Variable-Speed Palm Sander

Circular sanding pads can sometimes be difficult to fasten, but not with the Bosch ROS20VSC. It employs a Hook-and-Loop disc attachment system that works a lot like Velcro. This setup, too, keeps the pads firmly in place so you shouldn’t worry about it getting loose. However, once downside we notice is that sawdust occasionally gets stuck in between the sheets so you’ll need to check on it often to prevent build-up.

Winner: Bosch OS50VC Electric Orbital Sander


3. Dust Collection

Smoothing and scraping wood certainly isn’t the neatest job in the world. Often times, you’ll find dirt, filth, and other sediments all over your workstation. Of course, having a tool with a reliable dust collection system can simply clean up, not to mention keep your body free from allergies.

Bosch OS50VC Electric Orbital Sander
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Bosch OS50VC Electric Orbital Sander 

Armed with a large see-through canister, the Bosch OS50VC Electric Orbital Sander should very easily get rid your workplace of any unwanted residue. Once the dirt is sucked into its container, an integrated paper filter helps strain even the tiniest of particles so they won’t get out or stick to the sides. Then, just twist off the cap and pour into a garbage bin for easy disposal. It’s as easy as that.

Bosch ROS20VSC Palm Sander
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Bosch ROS20VSC Variable-Speed Palm Sander

Although not as large as its cousin’s, the Bosch ROS20VSC still has one of the most effective dust collection systems around. It features a micro-filter characteristic that traps smidgens as small as 0.5-microns in diameter. Best of all, this tool displays the dust level so you won’t worry about overflowing.

Winner: Bosch ROS20VSC Variable-Speed Palm Sander


4. Motor Strength

At the end of the day, we all want something powerful and reliable, right? Not only does it help speed things up, but also gets us the results that we’ve craving for. So, naturally, how robust a particular device is will always come into play.

Bosch OS50VC Electric Orbital Sander
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Bosch OS50VC Electric Orbital Sander

This sander comes with a 3.4-AMP motor for easy removal of wood. It even comes with a dial giving users the freedom to select any speed from 8,000 to 11,000-OPM. We absolutely love how dynamic this tool is, able to sand all sorts of different materials.

Bosch ROS20VSC Palm Sander
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Bosch ROS20VSC Variable-Speed Palm Sander 

Despite its size and low price, the Bosch ROS20VSC is no slouch either. A 2.5-AMP motor with variable-speed control allows you to select the setting that perfectly matches your task’s requirements. Beginners who’ll be usually working on simple or DIY projects at home should find this a perfect companion.

Winner: Bosch OS50VC Electric Orbital Sander


Pros and Cons

Sanders

pros

cons

Bosch OS50VC Electric Orbital Sander

Bosch OS50VC Electric Orbital Sander

- Minimal vibrations makes it perfect for delicate sanding jobs

- Ergonomically designed for work on vertical surfaces

- Great for professionals

- Quite expensive; not priced for beginners or those still learning this craft

Bosch ROS20VSC Variable-Speed Palm Sander

Bosch ROS20VSC Palm Sander

- Offers impeccable value for money, even to newbies

- Can easily fit in most bags, pouches, or carrying cases

- Capable of eradicating tiny dust particles that could potentially become a threat later on

- It isn’t strong enough to be used on complex projects or those on a jobsite

Conclusion

Now that we’ve pitted an orbital sander versus a palm sander, the winner now seems much clearer. If you’re a professional looking for a sturdy tool to invest in, then a device like the Bosch OS50VC Electric Orbital Sander should fit your needs better.

A hardwearing motor and larger dust port will both certainly prove useful for many years to come. Despite having a steeper price tag, our team, after carefully evaluating both options, firmly believes it has the slight edge over the competition. 

Filed Under: Orbital Sander, Palm Sander

Top 6 Best Palm Sander (Reviews & Buying Guide) 2021

January 1, 2021 By Think Woodwork Leave a Comment

Best palm sander

As a final step in the production process, many users would choose to smoothen out the edges of their woodworks. After all, evenness has always been seen as a reflection for quality and class. However, using sandpaper may not be the most efficient solution. Manually scrubbing the edges not only takes up an inordinate amount of time but also effort and resources. Instead, utilizing a handy power tool should make all the difference in the world.

In these instances, owning a palm sander is a huge relief. Its motor should help cut your work time in half, while a structurally-sound triangular sanding pad helps get the tool get into curves or edges. Ultimately, it’s a great way to finish up your project.

To ensure that you’re getting the right tool for your needs, we’ve written this best palm sander review. In this article, we’ll be highlighting the top six models currently available to consumers and enumerating all their best features. In the end, we hope our in-depth analyses will help make this decision a lot simpler for everyone out there.

Palm Sander Comparison Table

palm sander

features

editor's rating


1. Dewalt DWE6411K Palm Grip Sander Kit

DEWALT DWE6411K 1/4 Sheet Palm Grip Sander Kit

- Structurally engineered at 2.7-lbs for better control and getting into those tighter places, like in corners


- Uses an innovatory that holds the sanding sheet firmly; changing it has likewise been made more convenient

5.0/5.0

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2. Bosch ROS20VSC Palm Sander

Bosch ROS20VSC Palm Sander

- It is fortified with a 2.5-AMP motor with 12,000-OPM capacity that ensures work is done in half the time


- A new filtration system can strain and seize particles as small as ½-inch microns for easy eradication

4.3/5.0

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3. SKIL 7292-02 Palm Sander with Pressure Control

SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander

- A special pressure control system manages the force used to ensure a uniform levelness


- Very comfortable to hold thanks to large handles covered in rubber for maximum performance

4.2/5.0

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4. Hi-Spec DT40261 Palm Orbital Mouse Sander

Hi-Spec 200W Palm Detail Orbital Mouse Sander

- Yields 15,000-OPM of speed for quicker sanding ability and a better output


- Changing the sandpaper and controlling the unit is made easier, which is great for beginners

4.5/5.0

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5. Makita BO4556K Finishing Sander with Case

Makita BO4556K Finishing Sander

- Pairs superb sanding strength with an ergonomically design structure to create a wonder experience for all users


- Built with a strong frame – and even comes with a robust carrying case – to ensure high performance across all types of different projects

5.0/5.0

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6. Black & Decker Random Orbit Sander

Black & Decker Random Orbit Sander

- As one of the smallest options here, it is perfect for users constantly on the move and traveling from one project to another


- Styled with a black and orange exterior, making it quite the modish choice; it will easily stand out while sitting atop your work station

3.0/5.0

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Palm Sander Reviews

1. Dewalt DWE6411K Palm Grip Sander Kit

DEWALT DWE6411K 1/4 Sheet Palm Grip Sander Kit

An ability to precisely hold and control a device is a quality most users tend to overlook. The Dewalt DWE6411K Palm Grip Sander Kit has prioritized this in its design and is equipped for maximum ergonomics. This tool isn’t only lightweight but also sports a reduced height to place you in the best possible positions.

In terms of size, this unit is pretty compact. At only 2.7-lbs and 10-inches in width, it can effortlessly be held with just one hand. The Dewalt DWE6411K likewise features a dual-plane counterbalance to moderate shaking considerably. This helps create a more even texture across the workpiece, while also improving overall accuracy.

This model, unfortunately, isn’t the strongest or most affordable option on the market, making it better suited for finishing works. Instead, it offers different mesh sheet variations so you can choose the one that best fits your needs. All three comes with a locking dust-port system that disposes of waste and other clutter very efficiently. You won’t ever have to worry about debris clogging up since it systematically funnels them out.

Finally, the Dewalt DWE6411K Palm Grip Sander Kit employs a revolutionary paper-clamp system to hold the mesh sheet firmly in place. We believe this function is really a microcosm of what this tool – and brand – truly offers. User-friendliness is and will always be a priority for Dewalt, which can be seen in every product they introduce.

Pros

  • Comes with its own carrying case for easier transport
  • It has good precautions against dust
  • Compact and ergonomically designed
  • Provides users with good gripping power

Cons

  • Is quite noisy when being used
  • Not built for large projects
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2. Bosch ROS20VSC Palm Sander

Bosch ROS20VSC Palm Sander

Much like the Dewalt DWE6411K, the Bosch ROS20VSC Palm Sander is another reliable option for users looking to begin their woodworking journey on a high note. But mind you, it isn’t going to be nearly as inexpensive as other less-known units on our review article. What can be thoroughly expected, though, is excellence and performance beyond measure.

The Bosch ROS20VSC Palm Sander utilizes a 2.5-AMP motor that carries most of the sanding burden. It delivers maximum speeds of 12,000-OPM so that once it passes through a given surface, the entire section is instantly smoothened out. You won’t have to re-do parts or apply any additional force. Beginners who are only beginning to get their feet wet should find this attribute extremely beneficial.

Its dust-collection port is another aspect worth mentioning. Unlike others that utilize large valves, this unit has a micro-filter system that captures particles as tiny as ½-microns in diameter. Literally, nothing gets past the Bosch ROS20VSC as it prevents dirt from infiltrating the insides, which could lead to long-term damage.

All these functions pair nicely with variable-speed controls and easy adjustment setup found in most Bosch tools. The end result is an efficient piece of equipment perfect for a wide variety of applications. Despite its mid-level price point, we call on all serious enthusiasts to consider the Bosch ROS20VSC – easily one of the best palm sanders around.

Pros

  • It uses a Velcro-like system to keep sandpaper in place
  • Easy to assemble and detach for more thorough cleaning
  • Delivers good power for its size
  • Comes in a complete kit with other useful accessories

Cons

  • Its durability is often put into question
  • The dust bag can still be improved
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3. SKIL 7292-02 Palm Sander with Pressure Control

SKIL 7292-02 2.0 Amp 1/4 Sheet Palm Sander

Those seeking an affordable alternative ought to check out the SKIL 7292-02 Palm Sander with Pressure Control. However, its low cost hardly means cheaply-made. On the contrary, this unit has slowly built up a reputation as being a hidden gem amongst numerous generic models.

Arguably its niftiest feature is the presence of a built-in micro-filtration vacuum adapter. Since sanding usually creates a lot of residue around, this helps contain and collect fine dust particles. As a result, your work area is made cleaner, is less like to trigger allergies, and generally free from any potentially harmful agents.

Besides that, we also loved the grip on the SKIL 7292-02 Palm Sander with Pressure Control. The rubberized padding is soft and induces very little stress on your wrist. It almost feels like an extension of your arm with how well its constructed. Moreover, the company has installed a revolutionary pressure control function to alert you if you’re using too much force. This helps maintain consistent levelness throughout an entire area.

All in all, the SKIL 7292-02 Palm Sander with Pressure Control is an absolute delight for new users. Its mixture of affordability and comfort is something we would recommend to beginners. Just don’t expect this unit to maintain its durability and efficiency on larger-scale projects since it’s better suited for simpler ones.

Pros

  • It isn’t difficult to carry or control
  • Potent dust collection system
  • Includes a 30-day money back guarantee
  • This model is priced competitively

Cons

  • Lacks overall durability
  • It uses a sanding sheet that’s really small
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4. Hi-Spec DT40261 Palm Orbital Mouse Sander

Hi-Spec 200W Palm Detail Orbital Mouse Sander

Oddly shaped as it may be, the Hi-Spec DT40261 Palm Orbital Mouse Sander is an ideal tool for a variety of jobs. A pointed and almost flat iron-like figure allows it to get into corners or between objects. Its soft rubberized handle is likewise designed for better control and comfortable use. You won’t feel any tension despite several hours of non-stop work. 

A reliable 1.6-AMP motor may not be the mightiest in its class, but a maximum speed of 15,000-OPM helps make up for this deficiency. Instead, it assists the unit to generate a smooth finish each time and make even the toughest jobs seem effortless. Furthermore, an easy-to-access thumb switch also regulates the amount of energy consumed by the Hi-Spec DT40261 Palm Orbital Mouse Sander. You’ll be able to access it even while wearing thick gloves. 

Additionally, changing the used sander papers has been made trouble-free too. There isn’t even any need for tools! The sheet can just be peeled off and attached to the base using a hook-and-loop setup that’s similar to Velcro. This keeps it firmly in place while being rubbed against hardwood and other rough materials. 

Ultimately, the Hi-Spec DT40261 Palm Orbital Mouse Sander’s best characteristic is probably its user-friendliness. Even woodworkers without any prior experience won’t find it difficult to operate since most of the previously demanding tasks have now been made simpler. Best of all, this model won’t cost too much to own, making it an ideal low-risk-high-reward option for all.

Pros

  • Cleaning out the dust collection box is fairly easy
  • Low-priced for its wide range of features
  • Built with comfort as a priority
  • Has the ability to penetrate those hard-to-reach areas

Cons

  • Poor dust collection system
  • Some users find the interface awkward
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5. Makita BO4556K Finishing Sander with Case

Makita BO4556K Finishing Sander

The brand, Makita, is a well-known manufacturer in the power tools industry with over a hundred years of experience under their belt. Through that time, they’ve introduced countless quality products that have changed our lives forever, just like the Makita BO4556K Finishing Sander.

On paper, it may seem like your run-of-the-mill palm sander; but what sets it apart is its performance. Makita has made sure to assemble it with functionality and permanence at its center. As such, it has performed at a far higher level than units with similar utilities. Nevertheless, it presents several striking components meant to make your life so much easier.

The first is a 2-AMP motor that yields 14,000-OPM for fast and efficient sanding. This ensures that once the pad comes across a particular area, it works to make it both leveled and smooth. Additionally, this supremacy suggests that it’s better suited for construction sites, and we totally agree. Though serious hobbyists making furniture or doing repairs at home should consider buying something like this too.

As we touched on earlier, ergonomics is another facet the Makita BO4556K Finishing Sander excels in. At approximately 2.6-lbs, it allows for easily mobilization and storage no matter the user. Its structure also uses an all-ball bearing construction to minimize shaking and has sort rubberized palm grips for improved control.

These benefits clearly prove how uncomplicated the Makita BO4556K Finishing Sander is to manage. If you’re looking for something fun and easy, check this tool out – one of the best palm sanders currently on the market.

Pros

  • Comes with a hard shell box to keep the sander secure
  • Built to last you several years
  • Runs smoothly even after long hours
  • Produces very little vibration or noise

Cons

  • The most expensive choice on our list
  • Sandpaper is often dislodged while working
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6. Black & Decker Random Orbit Sander

Black & Decker Random Orbit Sander

Coated in its patented black and orange color palette, the Black & Decker Random Orbit Sander is not only a sight for the eyes but also your wallet. It costs significantly less than most mid-level models, yet offers the same value – or even more – than they do. You'll surely be getting your money's worth with this unit.

One reason lies with how it is built. The Black & Decker Random Orbit Sander is quite compact and uses a hook-and-loop system for quick and easy paper changes. You no longer need to keep checking the sanding sheet since it remains firmly in place, even when used on more-intense projects. This setup is possibly one of the most hard-wearing in its category.

Additionally, its minuscule size is another advantage worth speaking of. It allows you to work in closer proximity with the workpiece, offering greater maneuverability and more precise movements. The entire tool is also sealed well, keeping debris from getting inside it. As such, its life expectancy is extended, which in turn saves you money as well.

After running through all its features, it is safe to consider the Black & Decker Random Orbit Sander as an affordable deal. Those looking for an economical option – or a secondary piece for travel – should definitely take a closer look since it's easily one of the best palm sanders for the money, and a unit that's far more valuable than its price suggests.

Pros

  • Small and very easy to control
  • Utilizes a proven way when keeping the sandpaper intact
  • Very light on your wallet
  • The design and overall style is eye-catching

Cons

  • Lacks the durability of more expensive models
  • Dust collection is poor
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Things to Consider When Buying a Palm Sander

Knowing your selections on a deeper level isn’t the only pre-requisite. One also need to be aware of the factors that affect their decision. Properties like cutting strength, durability, and convenience may seem redundant now, but they’ll play a big role in how your palm sander operates after several years. Thus, here are some other things to consider when selecting which unit to invest in.

1. Size and Shape

Just like other aspects in life, bigger doesn’t always mean better – and that is definitely true for palm sanders. Its compactness is the main reason why it’s able to get into tighter spaces and thoroughly polish corners. The figure it comes in is another point of emphasis. Most models are shaped like flat irons, rendering optimum aerodynamics for all users.

As such, we always recommend getting something small and triangular. Of course, make sure it isn’t at the expense of durability. Still, going for a unit like that will ensure better performance for a wider range of projects, not to mention feels more comfortable.  

2. Dust Port System

While sanding isn’t exactly a filthy task, it does create quite a mess. There is usually a lot of residues once the sandpaper paper courses through the wood. Therefore, having a quality dust collection system could make all the difference. Its ability to proficiently tidy up an area will cut your cleaning time in half. 

Try seeking an option that uses a micro-filtration scheme. Its smaller-than-usual mesh will help seize smaller particles and prevent them from entering your device. Likewise, consider something that’s easy to clean and detaches effortlessly from the palm sander. An example of this would be the Bosch ROS20VSC Palm Sander.

3. Carrying Case

Not all packages provide this, yet it’s something we feel is truly important. Sometimes, transporting your power tool can be challenging, so having a customized carrying case should simplify this task greatly. In particular, we suggest a structure that works like a briefcase. It must be well-defined, tough, and portable as well. Finally, the handle should be structurally-engineered too.

To capture what we’re trying to get at, see the carrying cases that both Dewalt or Makita include. Now, this is what we’re talking about.

4. Gripping Capacity

It’s not uncommon for sanding to take several hours. After all, our wood products need to be in their best possible condition, right? And one aspect that allows you to work consistently and for longer periods is a good handle. Since it practically works as an extension of your wrist, this part must be both comfortable and functional.

Go for palm sanders who sport larger handles. The rubber, similarly, needs to be covered with protective rubber for better gripping power. Ultimately, this shouldn’t just alleviate stress, but also aid you control the machine more efficiently.

5. Warranty

Even though palm sander isn’t exactly expensive, a warranty package is far more important than just saving a few extra bucks. Instead, this is a clear representation of how committed a particular company is to your needs. If they extend something extensive, then it’s clear how confident they are with a product.

So when canvassing through your choices, this must be something you put in high regard. Make sure the package includes a month-long money-back guarantee, free replacement of parts, and labor services for a couple of years – or more. In the event of any damages, this should serve as your safety net so you won’t shell out any more money.


FAQs – Frequently Asked Questions

To further expound on this topic, here are some frequently asked questions asked by users like you.

1. How much does an average palm sander cost?

As always, the price of a power tool will depend greatly on its capabilities. But for budget concerns, we advise allocating between $40 to $300. Models for beginners are priced in the mid-$30s to $60s, while more intricate units will range approximately from $200 to $350. So just prepare yourselves accordingly.

Of course, the general rule to follow here is to match your interest level with the money you shell out. Otherwise, you might end up buying you’re not really into.

2. What is the variance between a palm sander and orbital sander?

Well, the main between those two pieces of equipment lies in its power and purpose. An orbital sander is bigger and much stronger than their counterparts. They are often used for prepping wood projects by removing paint and varnish. Palm sanders, on the other hand, are relatively more compact and best suited for evening-out direct wood as a finishing move.

So when you’re presented with these two choices, be sure you know your purpose first. It will serve as your guiding light to select the one that fits your needs best.

3. What tasks are sanding applicable to?

We would recommend using a palm sander when making furniture, crafting wood products, renovating your home, and some construction tasks. As mentioned earlier, having a smooth exterior is a direct sign of quality, so this is a good final step to take in the woodworking process.


Conclusion

We don’t want to keep this too long since everything important has already been mentioned. However, we just want to stress the importance of choosing the right palm sander. Don’t ever get caught up with highfaluting functions because the priority must be answering your needs.

Therefore, the model we would like to recommend is the Makita BO4556K Finishing Sander. It may be quite pricey, but it doesn’t lack anything in terms of performance and resilience. You won’t go wrong with this unit since it’s widely considered the best palm sander currently available to consumers.

Related posts:

  • Top 6 Best Belt Disc Sanders (Reviews & Buying Guide)
  • Best Orbital Sanders: Our Top Picks & Reviews
  • Top 10 Best Random Orbital Sander (Reviews & Buying Guide)
  • Top 5 Best Bench Sander On The Market
  • Orbital Sander vs Palm Sander

Filed Under: Palm Sander, Tool Reviews

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